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Case Study: Coking Plant Wastewater Treatment

Case Study: Coking Plant Wastewater Treatment


Case Study: Coking Plant Wastewater Treatment


Pollution Issue:  

The wastewater from the coking plant contains a high concentration of pollutants, including **Benzo(a)pyrene** and other harmful substances, posing significant environmental risks.  


Solution:  

To address this issue, Cationic Polyacrylamide (CPAM) was introduced for sludge flocculation treatment. This solution effectively compresses the sludge containing Benzo(a)pyrene and other pollutants into **sludge cakes**, preventing secondary pollution and ensuring safer disposal.  


Treatment Process:  

The wastewater treatment at the coking plant is divided into four stages:  

1. Pre-treatment: Initial removal of large particles and contaminants.  

2. Biological Treatment: Degradation of organic pollutants using microbial processes.  

3. Coagulation Treatment: Use of chemicals to aggregate fine particles for easier removal.  

4. Sludge Treatment: Concentration and dewatering of sludge for final disposal.  


Traditional vs. Improved Sludge Treatment:  

- Traditional Method:  

   - Sludge from the flotation process, tar deposits, and excess sludge from the aeration tank were collected in a sludge thickening tank.  

   - The sludge was left to settle naturally for 2-3 days before being transferred to a drying field for further natural drying.  

   - This method was time-consuming and required significant space.  


- Improved Method:  

   - Cationic Polyacrylamide (CPAM) is added to the sludge, enabling rapid sedimentation.  

   - The dewatered sludge is then compressed into **sludge cakes** using a sludge dewatering machine.  

   - This approach significantly improves treatment efficiency and reduces the need for large drying areas.  


Results:  

- Enhanced Efficiency: Faster sludge treatment and reduced processing time.  

- Space Optimization: Minimized land usage for sludge drying.  

- Environmental Protection: Effective containment of harmful pollutants like Benzo(a)pyrene, preventing secondary contamination.  


Conclusion:  

By integrating Cationic Polyacrylamide (CPAM) into the sludge treatment process, the coking plant has achieved a more efficient, cost-effective, and environmentally friendly wastewater treatment system. This case demonstrates how innovative solutions can address industrial pollution challenges while optimizing operational efficiency.  




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